How to Work in Industrial Maintenance

How to Apply for Industrial Maintenance Training, What to Expect, and Why It’s a Great Career Choice

Industrial maintenance is a critical field that ensures the smooth operation of machinery, equipment, and systems in manufacturing and industrial settings. From electrical systems and HVAC units to mechanical equipment and robotics, industrial maintenance technicians are responsible for keeping everything running efficiently. If you’re considering a career in industrial maintenance, this guide will walk you through how to apply for training, what to expect during the program, how to pay for it, and why industrial maintenance is an excellent career choice.

What Does an Industrial Maintenance Technician Do?

Industrial maintenance technicians are responsible for maintaining, troubleshooting, and repairing equipment in a variety of industries, including manufacturing, construction, energy, and transportation. Their job involves a combination of mechanical, electrical, and computerized systems. Some of the key duties of an industrial maintenance technician include:

• Preventive Maintenance: Performing routine checks and servicing of machines, equipment, and systems to prevent breakdowns and extend their lifespan.
• Troubleshooting and Repairs: Diagnosing and fixing problems with machinery, electrical systems, HVAC units, or other industrial equipment to minimize downtime and maintain productivity.
• Installation: Installing new equipment, machinery, or systems, and ensuring proper setup and calibration for optimal performance.
• System Upgrades: Upgrading existing equipment and systems to improve efficiency, reduce energy consumption, or incorporate newer technologies.
• Safety Compliance: Ensuring all maintenance tasks are performed in compliance with safety regulations, including using personal protective equipment (PPE) and following proper lock-out/tag-out procedures.
• Documentation: Keeping detailed records of maintenance activities, repairs, and parts used, and ensuring compliance with company policies and regulations.

Step 1: Research Industrial Maintenance Training Programs

To become an industrial maintenance technician, you’ll need specialized training. There are various programs available, ranging from certificate programs to associate degrees. Here’s how to find the right program for you:

• Accreditation: Look for programs that are accredited by industry-recognized organizations, such as the National Institute for Certification in Engineering Technologies (NICET) or National Center for Construction Education and Research (NCCER). Accreditation ensures the program meets industry standards and prepares you for real-world work environments.
• Program Length: Industrial maintenance programs can take anywhere from a few months for a certificate to two years for an associate degree. Certificate programs generally take 6 to 12 months, while an associate degree takes about two years of full-time study.
• Program Content: A good program should include coursework in mechanical systems, electrical systems, hydraulics and pneumatics, industrial automation, HVAC, safety protocols, and troubleshooting. Some programs also include courses in automation and robotics, as these systems are increasingly common in modern industrial environments.
• Hands-on Training: Industrial maintenance is a hands-on field, so make sure the program you choose offers ample practical experience working with machinery, electrical systems, and other equipment.
• Internships or Apprenticeships: Some schools offer internship or apprenticeship programs where you can gain real-world experience in the industry. These opportunities allow you to learn directly from professionals and apply your skills in actual work settings.

Step 2: Meet Basic Requirements

Before applying to an industrial maintenance training program, ensure that you meet the basic admission requirements. These typically include the following:

• Age: You must generally be at least 18 years old to apply for most industrial maintenance programs.
• Education: A high school diploma or GED is typically required. Some programs may also require a background in basic math, science, and technology, as these subjects are integral to understanding how machinery and systems work.
• Physical Stamina: Industrial maintenance can be physically demanding. You’ll need to be comfortable working in industrial environments, which may include lifting heavy equipment, standing for long periods, and working in noisy or hazardous conditions. Being physically fit and able to handle these tasks is essential.
• Problem-Solving Skills: Troubleshooting and repair work require strong analytical and problem-solving skills. You should be able to diagnose issues quickly and develop solutions to minimize downtime.

Step 3: Apply to Industrial Maintenance Programs

Once you’ve identified a program that fits your needs, it’s time to apply. The application process typically includes the following steps:

• Submit an Application: Fill out the application form for the program you’ve chosen. Most schools offer online applications, which require you to provide personal information, educational history, and sometimes a statement of intent or goals.
• Provide Transcripts: Many programs require a copy of your high school transcripts or GED. Some programs may also require transcripts from previous college or technical coursework, especially if you’re applying for an advanced program.
• Letters of Recommendation: Some programs may request letters of recommendation from teachers, employers, or mentors who can speak to your work ethic, technical aptitude, and potential as a future industrial maintenance technician.
• Interview: In some cases, you may be asked to participate in an interview. The interview is typically a chance for the admissions committee to learn more about your motivation, goals, and background.

Step 4: Complete Your Training

After being accepted into an industrial maintenance program, you’ll begin your coursework. Your training will include both classroom learning and hands-on experience in labs or workshops. Here’s what you can expect during your training:

Classroom Instruction

Your coursework will cover several key areas to prepare you for a career in industrial maintenance, including:

• Mechanical Systems: Learn about the mechanical systems that power equipment, including engines, pumps, motors, and gears. You’ll study how these components function, how to maintain them, and how to troubleshoot issues.
• Electrical Systems: Industrial maintenance technicians often work with electrical systems, including circuits, wiring, and power distribution. You’ll study electrical theory, basic circuitry, troubleshooting, and safety procedures.
• Hydraulics and Pneumatics: Many industrial systems use hydraulics or pneumatics to operate machinery. You’ll learn how these systems work, how to diagnose issues, and how to repair leaks or replace faulty components.
• Automation and Robotics: Automation plays an increasingly important role in modern industrial maintenance. Some programs include training in robotic systems, PLC (Programmable Logic Controller) programming, and other automated systems used in manufacturing environments.
• HVAC Systems: Industrial maintenance often involves working on heating, ventilation, and air conditioning (HVAC) systems. You’ll study the operation of these systems, basic refrigeration principles, and troubleshooting techniques.
• Safety Protocols: Safety is paramount in industrial maintenance. You’ll be trained in OSHA regulations, lock-out/tag-out procedures, personal protective equipment (PPE), and safe working practices to minimize accidents and injuries.

Hands-on Training

Along with classroom instruction, you’ll gain valuable hands-on experience working with industrial equipment. This may include:

• Machine Maintenance: You’ll have the opportunity to work with different types of industrial machines, performing routine maintenance tasks such as lubrication, alignment, and part replacement.
• Repairs: You’ll practice troubleshooting mechanical, electrical, and hydraulic issues, diagnosing problems, and performing repairs on machinery and systems.
• System Installation and Upgrades: Some programs offer opportunities to install new machinery and equipment, ensuring proper setup and integration into the existing system.
• Automation Systems: Many modern industries rely on automation and robotics. You’ll learn how to maintain and troubleshoot automated systems and PLC-controlled machines.

Step 5: Obtain Certification (Optional)

While certification is not always required, obtaining certifications can make you more competitive in the job market and demonstrate your proficiency in specific areas of industrial maintenance. Some popular certifications include:

• Certified Maintenance & Reliability Technician (CMRT): Offered by the Society for Maintenance and Reliability Professionals (SMRP), this certification demonstrates your expertise in maintaining and optimizing industrial systems and equipment.
• Certified Production Technician (CPT): The Manufacturing Skills Standards Council (MSSC) offers this certification to demonstrate proficiency in key areas of industrial maintenance, including safety, quality control, and automation.
• National Institute for Certification in Engineering Technologies (NICET): NICET offers certification for individuals in various maintenance and engineering fields, including industrial maintenance. These certifications can help demonstrate your expertise in specific systems or areas of maintenance.

How to Pay for Industrial Maintenance Training

The cost of industrial maintenance training varies depending on the program, but there are several ways to pay for it:

• Financial Aid: Many schools offer financial aid packages, including federal grants, loans, and scholarships. Be sure to complete the Free Application for Federal Student Aid (FAFSA) to determine your eligibility.
• Employer Sponsorship: Some companies may offer tuition reimbursement or sponsorships for employees pursuing industrial maintenance training. If you’re currently employed, check with your employer about any available programs.
• Veterans Benefits: If you are a veteran, you may be eligible for educational benefits through the GI Bill, which can help cover the cost of industrial maintenance training programs.
• Scholarships: Look for scholarships offered by industry organizations, local community groups, or schools that support students pursuing careers in industrial maintenance.